Intake
Managing raw materials and intake is made easy using TilliT. With TilliT’s real-time visibility and control, you’ll know exactly what ingredient is coming into your facility, how much is in each bin, what grade, and when it will arrive.
- Sequence and schedule arrival processes using TilliT Production Scheduler
- Directly link TilliT to truck arrival processes for enhanced visibility, including external system data from the weighbridge, barcodes or bin registry
- Manage complete arrival execution with detailed tasks and activities for each order, recording allocations for the equipment and triggering subsequent instructions for each batch, lot or parcel
Batch & Make
Often beverage manufacturing combines art with science and a lot of hard work! TilliT synchronizes people with equipment, ensuring you make beautiful product while removing operational complexities that lead to downtime and lost profits.
- Schedule and allocate batcher, brewer, winemaker or recipe requests at the equipment and operator level directly to the right resource to improve labor capacity management and work allocation
- Deliver work orders directly to operators on any device and track the progress of each task in real-time for a whole of operation view
- Record any additional information relevant to work order, maintenance process, or quality check in the facility
- Analyze the historical performance of each production process, including data feeds such as temperature, humidity, tank levels, filtration performance – any process can be tracked and analyzed.
Packaging
Packaging and bottling has some of the most complex operational processes and provides the greatest opportunity for efficiency in the entire supply chain. Let TilliT handle these complexities, and with an easy onboarding process for your supervisors and operators – trust us, they’ll love TilliT too!
- Optimize production schedules with visibility of dry and wet goods inventory availability, efficient management of changeover times and digital views of every line
- Manage every work order with detail, embedding complex operational knowledge into a guided workflow tool that anyone can follow
- Accurately model your assets on each line and seamlessly connect to your existing PLC/control systems, or upgrade to TillIT’s IoT hardware in just a few hours to access your data
- Model OEE and asset performance with detailed real-time and historic view of key production KPI’s such as availability, performance, and quality
Quality Management
Model all of the quality checks, even the ones that have traditionally been “too hard”. TilliT can have Order, Material, Customer, or any specific parameter stored in the system to trigger particular activities based on any attribute. Unique quality check the customer wants for a specific product taken every 500 bottles? Very complex logic to be executed quickly? Complicated tolerance that needs to be evaluated? TilliT can do that too.
- Execute the entire lifecycle of the production process: daily pre-start checks, periodic inspections, supervisor sign-off and ready-to-run notifications
- Completely remove paper-based processes in production, maintenance and quality
- Audit reporting in the push of a button – visualize the who, what, and where of every action, and the recorded result