Order ready

Order ready

Time to get all the activities done to ready the factory for production. A pre-start check sheet is a common way to validate that operation is ready to start.

  • Define the mandatory or optional tasks an operator needs to perform to ready the operation. Even adding tasks such as pass-fail inspections validates that someone took the time and is accountable for that activity
  • Ensure that all the order information such as quantities and critical attributes is correct.

 

Order starts

Order starts

The workflow now knows your order is running. Schedule any recurring activity, such as a sampling product quality tests or x-ray sensor test.

  • Run recurring activities based on a time interval or use the production counts to execute activities after a certain number of products have been produced
  • Listen to events from your machines (such as breakdowns or cycle finished) to trigger an activity for an operator to perform a task
  • Accumulate all order data so you can correlate issues or trends around products or characteristics of your production.
Order completed

Order completed

Production finished. Time for some clean-up activities or positive release. A quick check on the history of the order allows you to validate that there are no non-conformances.

  • Track the history of every event in the order in a timeline view. Visualize both events from equipment and operators in one audit-thread
  • Capture important KPIs against the order such as OEE (including quality) and process adherence against the order
  • Refresh your order list and get ready for the next order. TilliT is always ready to inform the operations team what to do next.
Order report

Order report

Full end-to-end tracking of everything related to an order, from quality checks to asset performance and events, delivers the ultimate control to a manufacturing operation.

  • Per order, per shift or per day – visualize OEE, quality, performance, schedule adherence, order fulfillment and many other measures
  • Visualize all data entered and look for trends and out-of-control variables
  • Analyze downtime reason codes or issues in a pie chart to guide your continuous improvement focus.

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